coal conveyor roller wearing repair compound ceramic putty epoxy coating

High temperature anti chemical corrosion abrasion wearing resistant ceramic repair putty compound epoxy coatings used in repairing and protecting Xiangyyang port office coal conveyor roller.

Xiangyang City Hundred Shield Coating Material Co.,Ltd

Alibaba Page: http://wearcoatings.en.alibaba.com 

Globalsources: http://www.globalsources.com/abrasioncoatings.co 

Company English Homepage: http://www.wearcoating.com

Jimmy Tan about.me/realbondsales

Tel:86-0710-3122805

Mobile:86-15072260980

CEO Email: jimmy@realbond.net

President Email: realbondsales@hotmail.com

Skype: changrongjimmy

Trademanager: wearcoatings

http://www.wearcoating.com/case-of-desulfuration-pipeline-repairing-coatings/coal_conveyor_roller_wearing_repair_compound_epoxy_coating_4633.html

Xiangyang port office undertake the transit shipment process of northern coal transporting to south,land route to water transport,
under the running of long-terms high load,most of conveyor belt and coal conveyor drive roll slip for each other,they use the ways of
bonding rubber sheet and ceramic tile etc.The using effect is not good.
 
May of 2016,they choose liquid strengthen abrasion wearing resistant rubber coating from Xiangyang City Hundred Shield Coating
material Co.,Ltd to do the repairing,this rubber coating is not only wear resistant but also can increase the friction force,and in site
construction,don’t need to do the equipment dismounting,it saves lots of manpower and material resources,and it can be start working
in a short time,avoid the economic losses,and save the maintenance fund.



 

Construction process of strengthen liquid anti wear abrasion resistant rubber coating epoxy ceramic repair putty compound:
1.Do the polishing treatment with angle grinder for the surface of belt conveyor drive roll,
and make it be clean,get the dry and coarse surface.


 

2.Weigh the A and B two components of high strength special prime coat according to the specified ratio and mix them uniformly,
make it be coating on the surface of roller within the specified operation time limit,and wait for the prime coat curing,
when the temperature is low,you could heat it up to promote the prime coat curing.




3.Weight the strengthen liquid abrasion wearing resistant epoxy compound rubber coating according to the specified ratio and
mix them uniformly,make it be coating on the surface of roller,and use the special tools to trim the surface of coatings,achieve
the surface be smooth and smooth connection.



 

4.Liquid strengthen anti wear abrasion resistant rubber coating can be initial curing at room temperature,after initial curing,heat it up to
the temperature of 80 degree slowly and keep this temperature  for 2-3 hours,in this way,it can improve 30% comprehensive performance
(if the condition is allowed,try to use the way of heating for curing).

anti wearing resistant repair ceramic putty epoxy compound coating

BD216 high temperature anti chemical impact corrosion abrasion wearing resistant repair ceramic bead putty epoxy compound used in repairing and protecting general duty fine particles erosive wear of the pump body,impeller,fan shell and the pipe screw conveyor

Xiangyang City Hundred Shield Coating Material Co.,Ltd

Alibaba Page: http://wearcoatings.en.alibaba.com 

Globalsources: http://www.globalsources.com/abrasioncoatings.co 

Company English Homepage: http://www.wearcoating.com

Jimmy Tan about.me/realbondsales

Tel:86-0710-3122805

Mobile:86-15072260980

CEO Email: jimmy@realbond.net

President Email: realbondsales@hotmail.com

Skype: changrongjimmy

Trademanager: wearcoatings

http://www.wearcoating.com/case-of-desulfuration-pipeline-repairing-coatings/anti_wearing_resistant_repair_ceramic_putty_epoxy_compound_4634.html

Product description of BD216 chemical wear abrasion ressistant repair epoxy ceramic bead putty compound:
It is the high performance wearing abrasion & corrosion resistant polymerization ceramic material compounded by high performance 
wear & corrosion resistant material(such as: ceramics, silicon carbide, silicon carbide, titanium alloy) and modified toughening 
heat resistant resin.It’s used in repairing and pre-protecting of general duty fine particles erosive wear of the pump body,impeller,
fan shell,the pipe screw conveyor and so on.

How to use of BD216 abrasion wearing chemical resistant ceramic repair putty epoxy compound coating:
1.Surface treatment: Do coarsening treatment on the pending-repair area,grinding with angle grinder or sand blasting and so on,
the surface after coarsening treatment should be cleaned,the surface after this treatment should be the one coarsening,
dry and fresh substrates,should be no greasy dirt and dust.
 
2.Preparation:According to weight ratio 8:1 or volume ratio 4:1, make A and B two components mix uniformly,
and use it up within 30 min. According to the actual temperature,configuration can be appropriately a little more in winter,
proper less in summer.If the temperature is too low,you can properly heat up the A component to reduce viscosity for 
easy to configure.
 
3.Coating: The suitable coating thickness of BD216 abrasion wearing resistant repair putty epoxy compound is 2-8mm.
Make mixed-up material spread coating on the pending-repair area layer by layer, the first layer should be compacted,
make it infiltrate fully with the substrates.Repair the surface to be smooth after the coating spreading in the suitable size or 
use BD406 corrosion resistant repairing agent to coat on the surface of the coating,this material can’t do machining,so you
should pay attention to controlling the coating thickness to avoid appearing interference phenomenon in the assembly.
 
4.Curing: Cure for 24 hours at the temperature of 25 degree before using.If the temperature is low,
should heat it up or prolong curing time to promote the curing.General construction in winter,
you can use iodine tungsten lamp do irradiation heating with 40cm distance from the coating.

Product performance index:

product name	physical state	standard packaging	volume (cm3)	operational time limit (25℃)	time can be put into use (25℃)
BD216 abrasion wear  resistant epoxy repair putty compound	paste	500g/set Two- component	240	45min	24h

color	density (g/cm3)	compressive strength) (kg/cm2) GB1041-2008	tensile strength (kg/cm2) GB6329-2008	shear strength (kg/cm2) GB7124-2008	bending strength (kg/cm2) GB1042-1999	hardness （Shore D） ASTM-D-2556	working  temperature （℃）
gray	2.43	1026	386	232	535	89	-60～160

Product packaging photo of BD216 anti abrasion wearing resistant ceramic bead repair putty epoxy compound coating:

wearing resistant ceramic bead repair agent compound putty epoxy coating

BD218 high temperature anti chemical abrasion wearing resistant ceramic bead repair agent epoxy compound putty used in repairing and protecting high duty coarse particles erosive wear of the pump body,fan shell,pipeline screw conveyor etc.

Xiangyang City Hundred Shield Coating Material Co.,Ltd

Alibaba Page: http://wearcoatings.en.alibaba.com 

Globalsources: http://www.globalsources.com/abrasioncoatings.co 

Company English Homepage: http://www.wearcoating.com

Jimmy Tan about.me/realbondsales

Tel:86-0710-3122805

Mobile:86-15072260980

CEO Email: jimmy@realbond.net

President Email: realbondsales@hotmail.com

Skype: changrongjimmy

Trademanager: wearcoatings

http://www.wearcoating.com/case-of-desulfuration-pipeline-repairing-coatings/wearing_resistant_ceramic_bead_repair_agent_compound_putty_4635.html

Product description of BD218 chemical wear abrasion resistant ceramic repair agent epoxy putty compound:
BD218 chemical wearing resistant repair agent epoxy ceramic bead putty compound is the high performance wear & corrosion resistant 
polymerization ceramic material compounded by high performance wear abrasion & corrosion resistant material 
(such as:ceramic,silicon carbide, silicon carbide, titanium alloy)  and modified toughening heat resistant resin.
It’s widely used in repairing and pre-protecting of high duty coarse particles erosive wear of the pump body,fan shell,
pipeline screw conveyor and so on.

How to use of BD218 wearing abrasion chemical resistant ceramic bead epoxy repair putty repairing agent compound:
1.Surface treatment: Do coarsening treatment on the pending-repair area,grinding with angle grinder or sand blasting and so on,
the surface after coarsening treatment should be cleaned,the surface after this treatment should be the one coarsening,dry and fresh substrates,
should be no greasy dirt and dust.
 
2.Preparation:According to weight ratio 8:1 or volume ratio 4:1, make A and B two components mix uniformly,
and use it up within 30 min. According to the actual temperature,configuration can be appropriately a little more in winter,
proper less in summer.If the temperature is too low,you can properly heat up the A component to reduce viscosity for 
easy to configure.
 
3.Coating: The suitable coating thickness of BD218 anti wear abrasion epoxy ceramic repair putty compound is 4-8mm.
Make mixed-up material spread coating on the pending-repair area layer by layer, the first layer should be compacted,
make it infiltrate fully with the substrates.Repair the surface to be smooth after the coating spreading in the suitable size 
or use BD406 corrosion resistant repairing agent to coat on the surface of the coating, this material can’t do machining,
so you should pay attention to controlling the coating thickness to avoid appearing interference phenomenon in the assembly.
 
4.Curing: Cure for 24 hours at the temperature of 25 degree before using.If the temperature is low,should heat it up or prolong 
curing time to promote the curing.General construction in winter,you can use iodine tungsten lamp do irradiation heating with 40cm 
distance from the coating.

Product performance index:

product name	physical state	standard packaging	Volume (cm3)	operational time limit (25℃)	Time can be put into use (25℃)
BD218 wear chemical  resistant epoxy ceramic repair putty compound	paste	500g/set Two-components)	240	45min	24h

color	density (g/cm3)	compressive strength (kg/cm2) GB1041-2008	tensile strength (kg/cm2) GB6329-2008	shear strength (kg/cm2) GB7124-2008	bending strength (kg/cm2) GB1042-1999	working temperature （℃）
gray	2.43	1150	386	226	538	-60～160

 
Product packaging photo of BD218 wear abrasion resistant ceramic bead epoxy repair agent putty coating:

super high temperature wearing resistant coating repair ceramic epoxy putty compound

BD767 super high temperature anti abrasion wearing resistant epoxy ceramic bead repair agent putty compound used in the defect filling  and bonding of metal and ceramic under high temperature working condition.

Xiangyang City Hundred Shield Coating Material Co.,Ltd

Alibaba Page: http://wearcoatings.en.alibaba.com 

Globalsources: http://www.globalsources.com/abrasioncoatings.co 

Company English Homepage: http://www.wearcoating.com

Jimmy Tan about.me/realbondsales

Tel:86-0710-3122805

Mobile:86-15072260980

CEO Email: jimmy@realbond.net

President Email: realbondsales@hotmail.com

Skype: changrongjimmy

Trademanager: wearcoatings

http://www.wearcoating.com/case-of-desulfuration-pipeline-repairing-coatings/super_high_temperature_wearing_repair_ceramic_epoxy_putty_4636.html

Product description of BD767 wearing resistant super high temperature repair epoxy ceramic bead agent putty compound:
Two-component,inorganic bonding material.the A component is white(or light red) powder(125g),
the B component is translucent liquid(125g) Temperature resistance can reach to 1200 degree.Used in the defect filling 
and bonding of metal and ceramic under high temperature,also used in repairing of high temperature equipment 
like blast furnace lining,metal solution temperature measuring probe and so on,the joint should be designed for 
the socket or mosaic structure during bonding.

How to use of BD767 super high temperature abrasion wear resistant ceramic repair agent epoxy putty:
Mixing weight ratio: Can adjust it between A：B＝1 : 1.5 and A:B=1.5 : 1 according to the requirements.
Curing condition:
cure at room temperature for 2～4 hours,and heat it up to the temperature of 60～80 degree and keep this temperature for 2 hours,then heat it up to the temperature of 150 degree and keep this temperature for 2 hours,after that cool it down to the room temperature slowly.
Operation time limit: 20～30 minutes.
Note:
Curing strength is low at the room temperature,if there is no heating measures,the curing time at the room temperature 
is at least 5-7 days before using,although in strict accordance with the curing condition,place it for 2～4 hours at the room temperature first,then heat up to the temperature of 60～80 degree slowly and keep this temperature for 2 hours,after that heat up to the temperature of  150 degree slowly and keep this temperature for 2 hours,then cool it down to the room temperature slowly.If the production rhythm 
is allowed,try to place a long time at the room temperature for heating,it helps to reduce the generation of porosity.
Avoid direct heating or too fast heating speed,the cooling speed can’t also be too fast,had better use furnace cooling.
If the condition is allowed,can separately heat up the A component to remove a small amount of water that 
can absorb before using.

Product packaging photo of BD767 super high temperature resistant epoxy repair agent ceramic bead putty compound: